PARTS VALIDATION SOFTWARE
IMAGE DIMENSION MEASURING SYSTEMS
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MODEL - A77
With the affordable measurement systems you can validate your production parts quickly in few basic steps. Save time and money with this innovative device powered by Atoms Precision V2."
"The Measurement system for quick and easy validation of precision parts"
Equipments
Atoms A77, an Images Dimension Measuring System
The totally new A77 is a Breakthrough in Dimensional Measurement.
It is now possible the worry of operator variability in results.
The System
The system consists of a High regulation industrial Digital Video Camera, A double Tele-centric lens, A precisely engineered body and a collimated Led illumination System.
And at the Heart of the system is the advanced measuring software Atoms Precision V2, running on a Windows PC.
Advantages
It is now Possible to-
• Shorten inspection time Dramatically
• Respond to requests for 100% inspection.
• Increase the quantity of inspection and achieve higher reliability
• Improve data management of inspection results.
Salient Features
• The Software has been made using the same mend system that is used in the "Microsoft Office" Suit, So the software already looks familiar. is user friendly and extremely easy to learn
• The software consists of password protected access control, So the operator can not make any templates or tamper with the results in any way. The operation only needs to place the part and press the button
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SOFTWARE
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Step 1
Create Template
Atoms Precision V2 has an unique masking tool for easy and fast detection of the contour segments you want to be measure, one simply needs to paint over the edge of the part as seen in the screen, the software automatically detects the edge, screen, the software automatically detects the edge, creates hundreds of points over the entire edge and then calculated the average and automatically creates the geometric primitives, Alternatively the template can be created based on your engineering drawing in DXF format. After all the features have been identified, the inspector can specify the Nominal dimensions and the tolerances
Step 2
Measure And Validate
The Operator simply places the production part on the A77 and presses a button, On the Press of the Buttons the Following Events take Place.
Align Template
The software captures an images and automatically Recognizes its shzpe, and aligns the images of the part with the template.
Validate
The A 77 instantly Measures all the dimensions specified in the earlier created template and validates the part for acceptance or rejection. The part can be validate for Hundreds of dimensions precisely at the click of a button
Report
Since all the tolerances are already specified while preparing the template, the dimensional report is made and is automatically saved as an, xml file. The A77 is now ready for the measurement of the next part.
At the end of the day we can generate a summary report which gives all the statistical data like Average, Min, Max, Std Dev, CPK, etc.
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Model ATOMS A77-6445 |
Description |
Specifications |
Image pickup device |
1/2" 10 mega pixel monochrome CMOS |
Video projection Lens |
Double telecentric lens |
Field of view |
64mm (W) x 46mm(H) |
illumination system |
Collimated Green LED illumination |
Least Count of Measurement |
1µm |
Repetability |
± 3 µ |
Interface |
USB 2.0 |
Environmental conditions
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Operating ambient temperature |
(+)10 to 35oC |
Operating ambient humidity |
20% to 80% RH (no condensation) |
Z stage
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Movement |
30mm |
Load Capacity |
3kg |
Power supply |
AC 100-240V 50/60Hz
180VA max. |
Weight |
Approx.24kg |
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Software Features
Automatic measurement of 2- dimensional production parts in seconds.
The software measures all defined dimensions with only "one click" required.
Measure small quantities fast and accurate.
Import DXF files to create templates from CAD software or export contours into DXF.
Create measurement templates from scracth within minutes.
Created templates can be used indefinetly
Create measurement reports from every measurement taken to analyse processes. |
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